Wide Body CTC Machine : Kaizen Super CTC is
available in 48" & 52 for enhanced operational
economy without compromising on quality of cut. It
facilitates high capacity on-line production (with
matching capacity CFM and dryer) and leads to
substantial savings on power (10% on CTC itself),
fuel, man-power and maintenance costs.
Heavy Duty Construction : Kaizen Super is fitted
with heavier cutting unit side plates having
increased base width and higher dynamic load
bearing capacity main bearings. The shaft diameter
is also increased.
Centralised Lubrication System (Optional) : Kaizen Super is the first CTC machine built with a
Centralised Lubrication System. This system applies
optimum quantity of lubrication to each lubricating
point of the machine from a single operating point.
Timely and better lubrication ensures less wear &
tear of moving components.
Dynamically balanced rollers and pulleys: Ensures vibration free operation as well as enhanced
machine life. Vibration free operation ensures better cut
and reduced motor load.
Improved Cutting Unit Cover Design : Kaizen
Super introduces a unique centre hinged swing arm
moving cover design with eccentric cam arrangement.
This aids in easy roller changing and inspection of
meshing. Eccentric cam arrangement ensures uniform
tensioning and better belt tracking.
Belt Tracking Rollers : An in-built mechanism
ensures self alignment of conveyor belts.
Roller Interchangeability : This increases the
sharpening life and flexibility
Cooling Arrangement :Cold air introduced from
behind the rollers prevents leaf temperature from
rising, thereby improving the quality of liquor
Safety Guards : Specially designed international
standard safety guards are provided over all moving
parts. Teflon coating is used for hygiene. Safety
switches are used for high RPM areas. (Optional)
Superior Gear Box:Kaizen Super comes with a
specially designed induction hardened gear box
with large diameter input/output shafts. This
ensures vibration free operation and also enhances
the gear box and adaptor life. Comes with a 5 year
Almost Zero Spillage : The reduced slope of
conveyors, inclined side plates and full length skid
plates help to eliminate ball formation and roll back,
thereby reducing spillage substantially.
Bearing Sleeves : Hardened and ground bearing
sleeves are provided on the mandrel bearing
journals to ensure minimum damage to bearings.
Mandrel Adaptors : These are made of SG iron
which has higher impact strength as well as higher
Easy & Fast Roller Removal : The Kaizen Super
design eliminates top arm removal during roller
change. The design incorporates single piece
housing with larger contact area with side plate and
top arm. The unique roller withdrawal mechanism
makes removal of rollers convenient and quick.
Banded Multi V Belts: Kaizen Super uses new
generation banded V belts which are high tensile steel wire
braids. Power loss during transmission is minimal due to
better design and traction, ensuring a power saving of 12-15%
Rollers over conventional V belts. (Under development)
13" Dia roller
13" Dia roller
W. Leaf (Kgs/hr)
13" Dia roller
OD - 330 mm
OD - 270 mm
* These are only recommendations subject to variations depending upon leaf quality and type of cuts.
Due to continuous process of development the design is subject to change without notice.