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The
Conquest Dryer consists of a six-feet wide chamber, with insulated double
walled construction and a fully overground
Plenum chamber. Tea Travels on six-feet wide perforated trays
on the first two circuits before entering the fluidized bed zone. A six-feet
stainless steel slotted grid sheet alongwith
guide vanes underneath, provide
uniform fluidization of teas. A pneumatic discharge valve
has been fitted to collect teas at a single
point and also cool the teas before discharge. A power efficient cyclone dust extraction system
has been specially designed to pick-up only fibre and
fluff, leaving the tea particles behind in the chamber. |
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Aerodynamic
Steel Fabricated (fully overground) Plenum Chamber - This eliminates
entire civil work and ensures scientific air distribution
for better fluidization. Multiple guide vanes have been provided
to further control airflow.
Self Cleaning System(SCS) - SCS ensures that whatever tea accumulated
in the plenum chamber are swept out continuous. Cleaning & Inspection
windows are provided to facilitate inspection and maintenance of
the plenum chamber.
Energy Efficient Cyclone system - A power efficient cyclone dust extraction
system has been specially designed to pick-up only fibre and fluff, leaving
the tea particles behind in the chamber.
This system consists of individual cyclones with the
extractor fans mounted on common hood. Dampers are provided in each fan
to set the air balance.
Pneumatic Discharge Valve - This new arrangement, consisting of
a blower and pneumatic chamber helps to cool the dryer
mouth teas and enables single point collection on the either side
of the chamber. Single point collection makes conveyorization easy.
Automatic Control System (ACS) (Optional) - ACS comprises
a Programmable Logic Counter (PLC) coupled with
an AC frequency variator. The PLC
receives the input of operating temperatures of the Conquest with the
help of temperature sensor and adjusts the throughput time through
the AC Variator. This ensures evenly fired teas without close monitoring
- always.
Centralised Control Panel - An operating console consisting
of digital temperature scanner(4channel), time delay mechanism alongwith
a chain condition monitor enables the operator to control
the Conquest from a single point.
In-built Front Feeder - A full width in-built feed conveyor
comprising a 2000mm wide imported PVC Belt with a spreader is providing
to facilitate uniform feed, either manually of from a simple conveyor.
The feeder also acts as a buffer for holding dhool for facilitating adequate
feed.
Aerofoil Design Hot Air Fan- Conquest Hot air fan
has been specially designed with aerofoil impeller blades
to deliver the required quantum of hot air with lowest power consumption.
Chamber Construction - This enables increasing of drier capacity by
adding on additional modules.
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| No
of modules |
4 |
5 |
6 |
7 |
|
Dryer specification |
| Grid
Area (sq.Ft.) |
96
(16x6) |
120
(20x6) |
144
(24x6) |
168
(28x6) |
Dryer
Capacity (Kg/hr)
(Water Evaporation)
|
615 |
770 |
925 |
1080 |
| Output
(kg/hr) |
265 |
330 |
400 |
460 |
| Average
Inlet Temp. °C |
120 |
120 |
120 |
120 |
| Average
Exhaust Temp. °C |
45 |
45 |
45 |
45 |
| Thermal
Efficiency % |
79 |
79 |
79 |
79 |
| Average
Inlet Moisture % |
70 |
70 |
70 |
70 |
|
Power Requirement
|
| Drying
System |
| Hot
air Fan |
20
HP |
25
HP |
30
HP |
35
HP |
| Feed
Conveyor |
1
HP |
1
HP |
1
HP |
1
HP |
| Top
Circuit |
1
HP |
1
HP |
1
HP |
1
HP |
| Bottom
Circuit |
2
HP |
2
HP |
2
HP |
2
.5 HP |
| Pneumatic
Dis. Valve |
2
HP |
2
HP |
2
HP |
2.5
HP |
| Dust
Collection System |
| Dust
Extractor Fan 1 |
5
HP |
5
HP |
7.5
HP |
7.5
HP |
| Dust
Extractor Fan 2 |
5
HP |
5
HP |
5
HP |
5
HP |
| Dust
Extractor Fan 3 |
5
HP |
5
HP |
5
HP |
5
HP |
| Dust
Extractor Fan 4 |
_ |
5
HP |
5
HP |
5
HP |
| Dust
Extractor Fan 5 |
_ |
_ |
_ |
5
HP |
| Overall
Dimensions |
| Length |
11910mm |
13130mm |
14350mm |
15570mm |
| Width |
4740mm |
4740mm |
4740mm |
4740mm |
| Height |
4450mm |
4450mm |
4450mm |
4450mm |
|
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|
|
|

| No
of modules |
4 |
5 |
6 |
7 |
|
Dryer specification |
| Grid
Area (sq.Ft.) |
96
(16x6) |
120
(20x6) |
144
(24x6) |
168
(28x6) |
Dryer
Capacity (Kg/hr)
(Water Evaporation)
|
615 |
770 |
925 |
1080 |
| Output
(kg/hr) |
265 |
330 |
400 |
460 |
| Average
Inlet Temp. °C |
120 |
120 |
120 |
120 |
| Average
Exhaust Temp. °C |
45 |
45 |
45 |
45 |
| Thermal
Efficiency % |
79 |
79 |
79 |
79 |
| Average
Inlet Moisture % |
70 |
70 |
70 |
70 |
|
Power Requirement
|
| Drying
System |
| Hot
air Fan |
20
HP |
25
HP |
30
HP |
35
HP |
| Feed
Conveyor |
1
HP |
1
HP |
1
HP |
1
HP |
| Top
Circuit |
1
HP |
1
HP |
1
HP |
1
HP |
| Bottom
Circuit |
2
HP |
2
HP |
2
HP |
2
.5 HP |
| Pneumatic
Dis. Valve |
2
HP |
2
HP |
2
HP |
2.5
HP |
| Dust
Collection System |
| Dust
Extractor Fan 1 |
5
HP |
5
HP |
7.5
HP |
7.5
HP |
| Dust
Extractor Fan 2 |
5
HP |
5
HP |
5
HP |
5
HP |
| Dust
Extractor Fan 3 |
5
HP |
5
HP |
5
HP |
5
HP |
| Dust
Extractor Fan 4 |
_ |
5
HP |
5
HP |
5
HP |
| Dust
Extractor Fan 5 |
_ |
_ |
_ |
5
HP |
| Overall
Dimensions |
| Length |
11910mm |
13130mm |
14350mm |
15570mm |
| Width |
4740mm |
4740mm |
4740mm |
4740mm |
| Height |
4450mm |
4450mm |
4450mm |
4450mm |
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High
Outputs - Modular construction enables output to
be matched to specific requirements. The
Conquest is available in 5 diffrent sizes - smallest comprising
4-Modules and the largest comprising
8-Modules. An 8-Module Tempest will give
an output of 525 Kgs/hr at 70% wither and air inlet
temperature of 120°C.
Qualitea
- The teas are brisk, fire - free, black with good bloom and liquor.
Low Power and Fuel Consumption - Coal consumption is only 0.6
Kgs per Kg of Made Tea and F.Oil consumption is
only 0.2 ltrs per Kg of Made Tea. The power consumption is only
76 watt per Kg of Made Tea.
Flexible Heat Source - The Conquest can be coupled to
any type of heater i.e. direct heater(oil fired) or indirect heater (coal,
leco & firewood)
Fully automatic control system - It ensures that no under-fired
or over-fired teas are produced even with fluctuation in wither percentage
Gradual Moisture Removal - To ensure Quality tea
without case hardening in Conquest teas are fired across three stages
at low temperature.
Variable Drying Time - Conquest allows finer control over drying
time. This enables it to adapt to any type of manufacturing.
Zero Spillage - Being fully enclosed and fitted with an efficient
dust extraction system, no tea particles escape into the drying room.
Easy to Conveyorise - Because of Full width conveyor,
the Conquest can be directly fed from the
fermenting machine by a conveyor. Pneumatic discharge
allows for conveyorisation of dryer mouth teas to the sorting room.
Easy & quick Installation - No excavation and civil work required,
since plenum chamber is overground. Installation can be completed
within seven days. |
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